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2 Ton BIG A KM-4000 Skid Mount Propane Asphalt Hot Box For Pickup Trucks

image: overview of the big a km-4000 asphalt hot box
image: BIG A KM-4000 In Pickup
image: BIG A KM-4000 Thermostat Controls
image: BIG A KM-4000 In Pickup
image: BIG A KM-4000 Rear
image: BIG A KM-4000 In Pickup
MPN: 
BIGA-KM-4000
SKU: BIGA-KM-4000SXPX
2 Ton BIG A Propane Slide-In Asphalt Hot Box Reclaimer
List price: $15735
Starting at
$12735
 
+ Shipping
Built on Order
Have a trained representative come to you and show you how to use this product.
Quick Overview: 
  • 4,000 lb (2 ton) 1.39 cubic yard capacity
  • Designed to Slide-In to the bed of a pickup truck
  • Temperature control between 100º F and 350º F
  • Perfect for new hot mix, reclaiming bulk mix, recycling used millings or warming cold patch

Description

The BIG A KM-4000SXPX is a 2-ton capacity skid mount slide-in asphalt hot box that is a great addition for small municipalities or asphalt contractors who need a smaller yet fully functional hot box for use in a standard pickup truck bed.  The BIG A KM-4000 comes with an array of options to choose from so the price shown for this product may not reflect all of the whistles and bells, however, you are free to mix and match the options that make the most sense for your needs.  Call for a full breakdown +1(800) 689-2098

Use the BIG A KM-4000SXPX to hold up to 2 tons (4,000 lbs) of virgin hot asphalt mix from the plant, reclaiming bulk stored hot asphalt mix, cold patch, or for recycling and re-conditioning used asphalt shilling.  You will find this unit is a very economical and versatile hot box setup.

If you are a smaller asphalt contractor or municipality and don’t have the need for a larger trailer mounted hotbox, then our 2-ton propane Truck Mounted Asphalt Hot Box may be what you’re looking for. This slide-in propane model is ideal for smaller asphalt repairs and is designed to slide in the bed of any 1 ton or larger pickup truck, and has all the great features that our larger models have too.

Using a slide-in Asphalt Hot Box is a convenient method of carrying HMA and keeping it at a workable temperature for up to two days. This feature saves you time and money by not needing to completely use up a load in one day or needing to make frequent trips to the asphalt plant. Many professional asphalt repair contractors add Asphalt Rejuvenator to the HMA and RAP which helps the asphalt mix stay pliable. We offer Asphalt Rejuvenator in a convenient five-gallon pail.   

This Slide-In Asphalt Box features a single insulated lid with a single cantilever handle which makes it very easy to open from the ground, and a single shoveling port with inside walls tapered towards the shovel port. The 58,000 BTU burner is thermostatically controlled, and the controls are mounted in a weather-tight control box. Just like our Trailer Mounted Asphalt Reclaimers, this slide-in asphalt box is built tough using all-welded steel triple wall 16 gauge skin, 20 gauge top, and 14 gauge asphalt compartment with high-efficiency insulation making it very energy efficient.

Built to fit in pickup trucks, the base dimensions are 58" L x 47” W and it has a T shape to go over the sides of the pickup. Make sure you have a truck rating that can handle at least 5000lbs of capacity (material weight + unit weight). The KM-4000SXPX also comes with 4 bolt-down bolts on the skid (1 on each corner) and 4 attach points for binders on the corners (1 on each corner) to ensure the hotbox can't slide out of the truck during normal usage.

Construction

The BIGA-KM-4000SXPX comes with triple wall construction ranging from 14 gauge to 20 gauge steel that will not only stand up to years of abuse from hot asphalt, but also has 2" to 3" of high efficiency fiberglass insulation and an aluminum reflective wall around the shell that can maintain hot mix asphalt for a period of up to 72 hours.

Discharge

The BIGA-KM-4000SXPX designed as a gravity fed unit with slanted walls and floor that allow easy discharge of asphalt patch by funneling the material towards the shoveling door. The shoveling door(s) are insulated vertical sliding on tracks located towards the lower center portion of the hot box rear.

The 2-Ton is a single 16"H x 16"W door.
The 4-Ton is a dual door with each having a size of: 16"H x 20"W

Fuel & Heating

The BIGA-KM-4000SXPX is a 58,000 BTU propane fired model which allows you to carry additional propane bottles with you. 30lb bottles are recommended. (not included)

Heating is a piece of cake with a thermostat that can control from 100º F to 350º F, allowing a wide range of control to allow you to warm up cold patch on really cold days or maintain optimum temperatures of hot mix asphalt patch. It can also reclaim bulk stored virgin mix overnight.

The thermostat is housed within a weatherproof control box and the heating system has a full safety shut off in case of any problems.

Asphalt Hot Box and Recycler Breakdown

Maintainer
A maintenance hot box is an insulated storage unit designed to keep fresh, hot-mix asphalt at its optimal working temperature throughout the day. It prevents the material from cooling into a cold set which would otherwise make it unworkable for patching and repair. This tool is best for crews who pick up a fresh load from the plant in the morning and need to maintain heat until the last job is finished.

Reclaimer
The reclaimer is a high-powered unit built to heat bulk-stored cold hot-mix chunked virgin asphalt from a solid state back to a workable liquid. It typically uses high-BTU burners to reclaim cold material overnight so that it is ready for use by the start of the next shift. This allows contractors to operate independently of asphalt plant hours, which is especially useful during the winter or in remote locations. Reclaimers are NOT designed for re-heating recycled millings.

Recycler
A recycler is the most advanced of the three, designed to process old, broken pavement or millings into usable asphalt. It applies high heat to break down the chunks and requires the addition of rejuvenators to replace the oxidized oils that have been lost over time. By turning waste material back into a functional product, it offers a sustainable and cost-effective solution for permanent road repairs.

Propane vs Diesel

What are the differences?
Aside from the normal obvious differences between our Propane models and Diesel models, we get this question a lot.

The biggest difference between the Propane and Diesel versions is the way the heating system works. Obviously, one is propane and the other is diesel, but how the fueling is controlled between the two, is where they differ.

Propane
The propane version has a static thermostat where you set the dial and walk away. It's easy to use and there's not much to think about, but that's pretty much as far as it goes. You can't setup custom time schedules or program the propane version.

Diesel
With the Diesel version, it has what we call a Smart Thermostat which has an actual programming logic controller and this lets the system control heating to be even more efficient, saving you money in fuel costs. The diesel version also has data logging, which let's you take a look at how well the system is heating to know if your hot box is working at peak efficiency. In addition, the smart thermostat will let you control heating requirements, allowing you to literally walk away and forget about it, or you can setup a time schedule and have the burner turn on or off at predetermined times. For example, set it to turn off over the weekend and automatically turn on for the week.

Conclusion
Better tools means a higher cost, so if you're looking at a budget system that's easier to use, the propane is probably the best bet. But if you want to know exactly where your money is going, and you want a system with the highest heating efficiency, diesel is the way to go.

Warranty

1 Year Limited

This product comes with a 1 year (12 month) limited warranty from the time of purchase.

Parts that are not explicitly made by this manufacturer, may come with a different warranty period or policy. See this products respective operations manual for a detailed version of the warranty policy and a full list of items that are covered or may become void due to improper maintenance.

Features

  • Heat Retention: Triple wall constructed with high efficiency insulation

  • Temperature Control: Thermostatically controlled for higher fuel efficiency

  • Cost Savings: Maintain hot mix asphalt for a period of 72 Hours or reclaim bulk stored virgin hot mix asphalt

  • Fuel Type: Propane Fired

  • Securing: 4 bolt-down bolts and 4 binder attach points

Options

  • Propane Bottle Rack that holds two (2) 30lb LP bottles

  • 8ft Propane Hose (standard length is a 3ft hose)

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Specifications

General

Capacity

2 Ton - 4,000 lbs (approx 1.39 cubic yards)

Construction

All welded steel; 16 gauge skin, 20 gauge top and 14 gauge asphalt compartment

Insulation

2″ - 3″ of high efficiency fiberglass insulation plus reflective metal lines the entire box for heating economy

Type

Reclaimer

Heating

Fuel Type

Propane

Heating Element

60,000 BTU

Thermostat

100 – 350º F

Pilot

Electric ignition with full shut down safety capacity

Usage

Filling Door

Fully insulated lid that opens for easy filling

Shoveling Port

Sliding door opens allowing asphalt to be shoveled

Unit Specifications

Overall Dimensions

77″ L x 63″ W x 46.5″ H

Base Dimensions

58" L x 47” W

Weight

820 lbs

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image: overview of the big a km-4000 asphalt hot box image: big a km-4000 sxdx diesel slide in hot mix asphalt heater image: Asphalt Patcher 2 Ton (Slip In)
BIGA-KM-4000SXPX BIGA-KM-4000SXDX CZ2ton
General

Capacity

2 Ton - 4,000 lbs (approx 1.39 cubic yards)

Construction

All welded steel; 16 gauge skin, 20 gauge top and 14 gauge asphalt compartment

Insulation

2″ - 3″ of high efficiency fiberglass insulation plus reflective metal lines the entire box for heating economy

Type

Reclaimer

Heating

Fuel Type

Propane

Heating Element

60,000 BTU

Thermostat

100 – 350º F

Pilot

Electric ignition with full shut down safety capacity

Usage

Filling Door

Fully insulated lid that opens for easy filling

Shoveling Port

Sliding door opens allowing asphalt to be shoveled

Unit Specifications

Overall Dimensions

77″ L x 63″ W x 46.5″ H

Base Dimensions

58" L x 47” W

Weight

820 lbs

General

Capacity

2 Ton - 4,000 lbs (approx 1.39 cubic yards)

Construction

All welded steel; 16 gauge skin, 20 gauge top and 14 gauge asphalt compartment

Insulation

2″ - 3″ of high efficiency fiberglass insulation plus reflective metal lines the entire box for heating economy

Type

Reclaimer

Heating

Fuel Type

Diesel

Heating Element

105,000 BTU

Thermostat

100 – 350º F

Pilot

Electric ignition with full shut down safety capacity

Usage

Filling Door

Fully insulated lid that opens for easy filling

Shoveling Port

Sliding door opens allowing asphalt to be shoveled

Unit Specifications

Dimensions

72″ L x 54″ W x 44″ H

Weight

820 lbs

General

Capacity

2 Ton

Combustion Efficiency

N/A

Input

54,000 BTU

Fuel

Propane

Fuel Consumption @ 54,000 BTU

.587 gallon per hr. (2.5 lbs per hr)

Fuel Run Time

20 lb tank (approx) 8 hrs, 30 lb tank (approx) 12 hrs

Temperature Control

Manual

Thermometer

50º F - 500º F

Burner

Low maintenance one shot with adjustable regulator and 6’ hose

Mounts

Mounting feet on all four corners

Feed Type

Gravity

Type

Maintainer

Unit Specifications

Dimensions

52" L x 48" W x 51" H

Rated Capacity

45 cubic foot (aprox 4500 lbs of hot mix)

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Shipping Weight
Weight: 900 lb
Shipping Dimensions
Dimensions: 80 in × 62 in × 52 in